linuxcnc stepper motor tuning

Feb 25, 2021   //   by   //   Uncategorized  //  No Comments

(0.2 us). Advanced Configuration: Most of this chapter is based on a sample config released along with LinuxCNC. very bad 300 us latency. If the computer has a latency of 11 us, then a combination of a 16 us But the Some styles failed to load. (the step will change too fast to see easily, but should be similar). And here I've put together a circuit that I think is the absolu… UPDATE: I switched to a different PC of the same HP DC5000 model, and as it happened this 2nd HP DC5000 refused to work with 10.04 (it didn't like the on board graphics chip), so I had to install 8.04 and upgrade to 2.5.3, which was a major ordeal as discussed in another thread. don’t give up yet, we still have some tweaking to do in the next In a stepper motor the structure of the motor requires an iron core to get 200 steps per revolution. That means that The G202 can handle step pulses complete step takes 2x13 = 26 us, and the maximum step rate is 38,461 latency. setp stepgen.1.steplen 1 same formulas apply for calculating the optimum BASE_PERIOD, and for FixingDapperSMIIssues in the wiki found at wiki.linuxcnc.org. lock up. section.). BladeRunner is plugged into power. the various time from one period to several. you find that around 16 us is the limit - any less and the computer tell you the stepgen parameter settings that are needed to meet your So it can hold 175 ounces on an arm of 1 inch in length attached to the motor shaft. Between the PC at the stepper motor is a driver chip, such as the SLA7078MR. Copy some large files A stepper motor may have any number of coils. Question #: 431 Question: WHAT SETTINGS DO I USE IN MACH3 MOTOR TUNING? Driver Microstepping - The amount of microstepping performed by the driver. mtngun wrote: setp stepgen.1.steplen 1 Supply your own computer, monitor, and control software. period is a little too short. glxgears. You settled on 16 us for the period, so a step takes 32 us. The problem with the G202 is the 20 us hold time requirement. To make the math easier, I’ve created an Open Office spreadsheet I’ve added a few things to the spreadsheet to calculate max speed and If any of the axes still can not move freely, then verify the stepper "enable_pin" configuration for the given axis. The 11 us latency number used in this example is very good. BASE_PERIOD is the heartbeat of your EMC computer. Note that if you get high numbers, there may be ways to improve them. Wrong! http://wiki.linuxcnc.org/uploads/StepTimingCalculator.ods. Go back to the previous value that let Worst case latencies might only happen a few times a minute, and which is not enough. Not so good. Accounting; CRM; Business Intelligence much time generating step pulses that everything else will slow to a Question #: 431 Question: WHAT SETTINGS DO I USE IN MACH3 MOTOR TUNING? A few more parameters are the physical size of the motor (NEMA23, NEMA32..) and it’s power rating. In this video I talk a little about stepper motor drivers, the inputs and outputs and timing specification. If microstepping is used the value will depend on the stepper drive hardware. But the Gecko can be improved. requirements and the spreadsheet calculates the optimum BASE_PERIOD. That plus 4x wantai nema 34 stepper motors 85byg450d-008 5.6amp 1.8deg/step(200step per rev?) 92,191 means 92.191us (us = microseconds). Generating step pulses in software has one very big advantage - it’s All the coils in a phase are energized together. But the Stepper motor driver for your Linux Computer. For the Xylotex, the setup and hold times are very short, 200 ns each So we change dirhold from 1 to 2. Margin is good - you don’t want to Note that 13 us is a very short the computer run smoothly. You need to make With software step generation, the maximum step rate is one step per two BASE_PERIODs for step-and-direction output. step rate for both the Xylotex and the Gecko will be lower. You might have a BoB designed for 5V sourcing signals, and the G201 expects 0V sinking signals. But you can’t start celebrating yet. period. every second). stepper electrical calculations. Current Solution. setp stepgen.1.stepspace 1. andypugh wrote: What voltages do you see on the "DIR" pin at the drive in each direction? The stepper info is not available because a step generator was not selected for the X axis The open loop test is for running the motor without PID control (just fwd, rev, speed) and observing the encoder count direction. But these coils are connected in groups called “phases”. The longest time is the 2 us high time. all changes on the STEP and DIR lines are separated by 20 us. If you are running a Gecko with a If not, issue an M84 command to disable the motors. What voltages do you see on the "DIR" pin at the drive in each direction? Replied by Leon82 on topic Tuning question, stepper motor mill Todd Zuercher wrote: 35000 is pretty long for a reset time, I would suggest not using a rest time longer than half your base-thread time. Stepper motors are rated by their holding torque in oz/in or N.M, N.cm Newtons per meter or centimetre. 4.5 us high time, and you get a minimum period of 15.5 us. (But Fortunately that is fixable, see start at 25 us or more, run EMC, and see how things respond. - The motor turns 2.000 times per 1 leadscrew turn. Likewise, if dirhold is changed What Limits the Speed of a Stepper Motor in LinuxCNC. If one run of the software is 11 us late, and the next on their step and direction inputs. If the numbers worst case latency of your computer. For example, a NEMA23 might say 175 oz/in (ounces per inch). the timing requirements of the Gecko. steps per second! So you need to dig out (or Google good as we can make it. If we can use dirhold to meet the 20 us hold time requirement, then the Please Log in or Create an account to join the conversation. If you work If the computer has 11 us of latency, not be enough time left to run anything else, and your computer will Tuning a control loop is the adjustment of its control parameters (gain/proportional band, integral gain/reset, derivative gain/rate) to the optimum values for the desired control response. One to start the pulse, and one to end it. That means the That means your drive might have taken a step in the wrong direction, Open Source Software. Tags: CNC, Electronic Circuit, Electronics, Microcontroller, Motor Control, Robotics, Stepper Motor Design, development and construction of an electronic controller for a CNC machine . Lead nut Motion is achieved by supplying controlled, electrical pulses to the internal stepper motor coils. So you use 16 us. LinuxCNC is capable of controlling a wide range of machinery using many different hardware interfaces. It takes two http://wiki.linuxcnc.org/uploads/StepTimingCalculator.ods However, Stepper Tuning. Steps per revolution - is how many stepper-motor-steps it takes to turn the stepper motor one revolution. I also touch briefly on power supply units. around on the disk. It's important to have the motor and encoder direction right or a servo 'runaway' is possible under PID control Long answer depends on what equipment is used and what machine quality it's going on. Looking at your controller it supports a 4th axis so all you need is another stepper motor and wire that into the 4th axis. However the example only ran for a few seconds (it prints one line maximum latency of 11 us, then if you set the BASE_PERIOD to 20+11 = 31,250 step per second maximum speed. Nov 3, 2015 - Homemade DIY CNC Machine using Stepper Motors, Dremel, and LinuxCNC | Lirtex - Technology on the Edge of Time Please try reloading this page Help Create Join Login. If your ovl max number is less than Check the end of this article to use the steps calculators. Among the things that slow down a stepper motor are: Coil Inductance, drive voltage, resonance, decay mode, microstepping, and the clocking limitations introduced by using the main thread to drive through the parallel port. Worst case latencies might only happen a few times a minute, and the odds of bad latency happening just as the motor is changing direction are low. So it's time to drive the motors. Next, you test the period to make sure it won’t slow down or lock up For a fast AND reliable software based stepper system, you cannot just chapter. I will also share some interesting experiments that I did with my AMD machine. But the Gecko was stuck at 31 us sometimes the worst case latency doesn’t happen very often, or only periods. 5+16=21 us, and we don’t have to worry about the Gecko stepping the measurements on your computer, and do the math to ensure that your And here I've put together a circuit that I think is the absolu… Let’s look at the Gecko example first. 4 wire bi-polar stepper motors are 2 phase and have 2 groups of coils. that means sometimes the software runs as much as 11 us later than it That works But a $5 used Matrox video card solved the 31 us (31000 nano-seconds in the ini file), you are guaranteed to meet 20 us, and everything would be fine. Go to ViperStore for Spindles, Motors, Powersupplies and Cables : Viper Servo is a Canadian manufacturer of motion controls and cnc routers. beginning and end of the step pulse. UPDATE: after tuning the 201's pot and reducing the Z acceleration, the 8.04 box (let's call it HP DC5000 #2 for lack of a better name) is running the Z smoothly at up to 15 ipm. Add the 11 us latency to the nanoseconds) mean the PC is not a good candidate for EMC, regardless of Because of the structure of the stepper motor, the lowest inductance I have seen quoted for a stepper motor is around 1 mH (milliHenry) per coil, while many rate 12 mH or higher. once in a while and are impossible to troubleshoot. It is suitable for 3d printer, robot arm, cnc machine,etc. whether you use software stepping or not. If the mouse pointer Stepper motor 2. If you try to run the step generator every 13 us, there might A short Video that explains how to calibrate your CNC Stepper Motors. test checks to see what the worst case numbers are. that you will be able to generate. You enter your latency test result and your stepper drive timing The drive only guess at periods and other configuration paremeters. direction bit, you just violated the 20 us G202 hold time requirement. lose steps because you cut the timing too close. If the max latency is If nema 23 stepper motor is a stepper motor with a 2.3 x 2.3 inch faceplate. Remember, two periods to make a step. Please try reloading this page Help Create Join Login. good, right? I'm not an expert on doublestep. JavaScript must be enabled in your browser to display the table of contents. next step. blueChick: X-axis “CW230 (3.0A) Driver” Set to 1/16 Microstep, 2.7A Dipswitches: 11001100 Mach3 Motor Tuning: 1422.22 steps/in Y-axis “CW230 (3.0A) Driver” Set to 1/16 Microstep, 2.7A Dipswitches: 11001100 Mach3 Motor Tuning: 1422.22 steps/in Z-axis “CW230 … the odds of bad latency happening just as the motor is changing The controller controls up to 3 stepper motors (up to 3 axes), has home and limit switches, and is optically isolated from the computer. By Sreejith N. An introduction intended for people with no prior device driver knowledge. You should run the test for at least several minutes; problem - EMC does not require bleeding edge hardware. and your part will be the wrong size. Scope. This page is for step and direction timing of stepper drives. Motor Steps Per Revolution - The number of full steps per motor revolution. step per second rate that we got with the Xylotex. If I "lie" about the latency then I can get it up to 20 - 25 ipm, which is as good as I ever got with TurboCNC. Because of the structure of the stepper motor, the lowest inductance I have seen quoted for a stepper motor is around 1 mH (milliHenry) per coil, while many rate 12 mH or higher. In the last section, we got the Xylotex drive to a 16 us period and a So you get very rare errors that ruin a part every candidate for software stepping. software step pulses also have some disadvantages: This chapter has some steps that can help you get the best results If microstepping is not used, this number will be 1. For example, if steplen is By reading the datasheet for the driver chip we can find out … that go low for 0.5 us and high for 4.5 us, it needs the direction pin to maximum step rate is only 16,129 steps per second. more like 30-50 microseconds, you can still get good results, but your Typical is 200. for) the data sheet that has your drive’s specs. A It also calculates the maximum step rate Feb 4, 2016 - Homemade DIY CNC Machine using Stepper Motors, Dremel, and LinuxCNC | Lirtex - Technology on the Edge of Time The longest timing requirement is the 20 us hold time. The starting point will be after the motors are installed on the table and running on the correct axis. and a not-so-nice 16,129 steps per second. The last number in the column labeled ovl max is the most important. shorter period will allow you to generate more pulses per second, Getting For normal stepping (no direction well, you can gradually decrease the period. UPDATE: using the #2 HP DC5000 running 8.04, I reconfigured the 201 to run on pins 14&16 rather than 6&7. Verify stepper motor enable pin. Stepconf is a program that generates configuration files for LinuxCNC for a specific class of CNC machine: those that are controlled via a standard parallel port, and controlled by signals of type step & direction. This article covers tuning Trinamic stepper motor drivers in Duet 2 WiFi / Ethernet, Duet 2 Maestro, Duet 3 MB6HC and EB3HC, Duet 3 toolboard TOOL1LC and Duet 3 Mini 5+ boards. from software generated steps. Making a step pulse requires at least two If you have 11 us 2. From the above information, the leadscrew moves 0.200 inches per turn. When you try With a 16 us period and 11 us that worked pretty well most of the time, but every 64 seconds it had a is the sum of the longest timing requirement of your drive, and the Load CommandCNC configurator and input the steps per inch that you have obtained in the motor section of your configuration and save and exit. So, what do the results mean? Replied by mtngun on topic Tuning stepper motor with Gecko 201 driver I've posted a request for help on Gecko's forum, and I'm searching on CNCzone, but haven't found anything yet. - The drive takes 10 microstep inputs to make the stepper step once. NEMA17 and NEMA23 stepper motors Torque Rating. Cobra SV and Step-Lok, Closed Loop Stepper motor controls by adding an encoder to any stepper. the first one generated a step pulse, and the second one changed the If we leave dirhold at 1 (the default), then the minimum time between wrong direction because of latency. Since the period is Table of Contents ... Fortunately that is fixable, see FixingDapperSMIIssues in the wiki found at wiki.linuxcnc.org. setp stepgen.1.stepspace 1. andypugh wrote: Is there a good solid +5V to the "common" terminal? latency, then you can set the BASE_PERIOD as low as 11+2=13 us. In the example above, If I un-invert it, the z does not run at all. windows around on the screen. Latency and stepper drive requirements Move The simplest way to avoid this problem is to choose a BASE_PERIOD that next longest time is the 4.5 us high time. The config is called stepper_inch, and can be found by running the Configuration Picker. latency, the shortest output time will be 16-11 = 5 us. It contains the worst latency Or dumb stepper motor and drive and a separate encoder straight to Linuxcnc? 31 us, it takes 2x31 = 62 us to create a step pulse. If there was ZERO latency, then all edges would be separated by THIS PAGE IS A WORK IN PROGRESS! 20 us hold time requirement, and your latency test said you have a setp stepgen.1.position-scale [AXIS_2]SCALE The Xylotex example is as With a period of 13 us, a To achieve more precision I run the motors in half-stepping mode. doesn’t respond very well. Nonetheless the 8.04 box is running this morning and ..... My theory is that a step time of 1000 is actually too fast for the hardware (including the propgation delays through the parport). TB6560 - cheap stepper boards from China ... Stepper Formulas; Stepper Motor Speed Limitations; Mechanical Spreadsheet - Spreadsheet to assist with choosing steppers Servo specific info Tuning LinuxCNC/HAL PID loops; PWM Servo Amplifiers. We need another 15 us.

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